|
|
Instapak® foam packaging
A Fast, Easy and Versatile Process for On-Line, On-Site Production of Protective Polyurethane Foam Packages. |
|
| |
Instapak® foam packaging |
Saves You Money - Economical Instapak® foam cuts your packaging material costs without compromising product protection.
Speeds Up Your Packaging Process - Instapak® foam expands in seconds to form protective cushions, significantly improving productivity.
Makes Packaging Your Products Easy - Economically and efficiently protects products of any size, shape and weight.
Versatile - Whether your packaging requirement is precision cushioning, high-speed void fill or heavy-duty blocking and bracing, there is an Instapak® system to meet your needs.
Protects Your Products - Instapak® foam has unique cushioning properties that protect your products during shipping, warehousing and handling.
Saves You Warehouse Space - Instapak® foam expands up to 200 times its liquid volume, when, where and as you need it, significantly reducing the costs of storage and handling. |
|
Two 55-gallon drums of liquid components when combined can create a trailer-truck load of packaging material.
Environmentally Sensible Packaging - Instapak® foam packaging complies with the environmental requirements of RoHS and other international institutions. For disposal, Instapak® foam can be sent either to waste-to-energy combustion facilities or landfill, or can be returned to any of our 20 worldwide foam return locations. |
|
|
| |
Instapak® foam-in-place systems |
Instapak® 900 Series Systems:
The Most Advanced Hand-Held Foam Dispensing System
The Instapak® 901 Foam-in-Place Packaging System is ideal for mid-size packaging applications, while the Instapak® 900 Foam-in-Place Packaging System is suited for small to mid-size packaging applications.
Both feature:
- A patented, self-cleaning cartridge dispenser that delivers high quality Instapak® foam
- Self-diagnostic controls Built-in timers. The flexibility of adjusting the amount of foam dispensed for your application.
- All electric operation; no compressed air required.
- Meets UL and major international product safety stan.
|
|
|
|
| |
|
| |
|
| |
foam-in-place moulding
a process that produces specifically designed cushions for ulitmate protection and efficiency |
|
 |
|
 |
| 1. A simple wood mould is used to produce the desired cushion shape. |
2. Instamate® film is placed in the mould and Instapak® foam is dispensed. |
3. Your product is packaged safely in custom-shaped, engineered cushions. |
|
| |
Instapak® tabletop system |
Instapak® Tabletop Systems:
Superior Protection from a Cost-Effective, Simple and Compact System.
This affordable foam-in-bag packaging system combines the proven reliability of our 900 Series metering systems with the convenience and cost effectiveness of the foam-in-bag process. The easy to use Instapacker™ Tabletop system has an incredibly small footprint but can make a big impact on your shipping operations. Capable of producing up to 16 Instapak® foam-filled bags per minute, this versatile system can support the packaging needs of shipping rooms, multiple pack station operations and even the production floor. |
|
|
|
| |
|
| |
Instapak® insight™ system |
Instapak® Insight™ System:
Foam-in-Bag Packaging at the Touch of a Button.
The flexibility of your operation is enhanced by the SpeedyPacker® Insight™ system. Versatile and efficient, you can dedicate a system to one packaging line or serve multiple packaging lines with one system. Combine the SpeedyPacker® Insight™ system with one of the unique formulations of Instapak® foam and you can produce the perfect void fill, moulded, or top and bottom foam-in-bag cushions.
The new graphical display lets the operator select optimum bag size and foam combinations to provide fast, secure protection for a wide variety of items. Label and preset up to 156 cushion combinations, including continuous foam tubes (CFT’S). With a simple touch of a button, the SpeedyPacker® Insight™ system can produce up to 21 Instapak® foam-filled cushions per minute, increasing the productivity of your operation.
The SpeedyPacker® Insight™ system delivers cost effective, superior product protection and presents your product to your customers in an attractive, damage-free package. |
|
|
| |
|
| |
foam-in-bag
foam-filled bags can be created in a variety of sizes to be used for void fill, cushioning, blocking and bracing and moulded |
|
The Instapak Foam-in-Bag Packaging Process using an Instapak Insight system |
 |
|
 |
 |
| 1. With the touch of a button, the operator selects the proper bag length and amount of Instapak® foam. |
2. The operator places the foam-filled bag into the carton and nestles the products onto the expanding cushion. |
3. A second foam-filled bag is placed on top of the product, and the carton flaps are closed. |
4. The foam-filled bag expands around the product and against the carton to form a top cushion.
|
|
| |
foam-in-bag moulding
custom-designed cushions that provide optimum protection are produced quickly and easily |
|
The Instapak Foam-in-Bag Packaging Process using an Instapak Insight system |
 |
|
 |
 |
| 1. With the touch of a button, the system quickly dispenses an Instapak® foam-filled bag. |
2. When placed into the mold enclosure, an on-board vacuum draws the foam-filled bag into the cavity. |
3. Aided by a built-in injection system, the operator removes the finished cushion from the mold cavity where it has been allowed to fully expand. |
4. In less than a minute, a cost-effective engineered packaging cushion is ready to protect your product during shipping and handling.
|
|
| |
|
|
| | | | | |
|
|
